If your Kyocera Ecosys P2235dn or M2040dn is constantly jamming paper at the back, or if the pages come out wrinkled, the culprit is likely the fuser unit. Over time, the lubrication inside the fuser sleeve dries up, causing friction and paper jams.
In this detailed tutorial, I will show you how to take apart the fuser, clean it, and apply new grease to restore smooth operation.
Affected Models
- Kyocera Ecosys: P2235dn, P2235dw, P2040dn, P2040dw.
- Kyocera Ecosys MFP: M2135dn, M2635dn, M2040dn, M2540dn.
Fuser Repair Process
- Removing the Fuser: Disconnect the printer from power and remove the rear cover. Carefully unplug the fuser connectors and unscrew the unit.
- Disassembly: Take off the upper guides and the pressure roller. Be careful with the heating element!
- Cleaning & Lubrication: Clean the old, burnt grease from the heating plate. Apply high-temperature silicone grease (Fuser Oil/Grease) as shown at [15:44].
- Inspection: Check the fuser sleeve for tears or wear. If it’s damaged, it must be replaced.
- Reassembly: Follow the steps in reverse order, ensuring all wires are tucked away correctly.
Replacement Parts & New Printers
Fuser repair can be difficult. If you prefer to replace the entire unit or upgrade to a new machine, here are the best options:
🇺🇸 For North America (USA & Canada)
- Fuser Unit: New Kyocera FK-1152 Fuser Unit — The complete assembly for an easy swap.
- Office Upgrade: Kyocera Ecosys Series — High-speed, heavy-duty office printer.
- Budget Alternative: HP LaserJet Pro Series
🇪🇺 For Europe & Middle East
- Fuser Unit: Original Kyocera FK-1150 Fuser Kit — Genuine part for long-lasting results.
- Office Upgrade: Kyocera Ecosys Series — A reliable workhorse for any business.
- Compact Alternative: Brother HL Series
Expert Tip
Always use high-quality fuser grease. Using cheap or incorrect lubricants will cause the fuser sleeve to seize again within a few hundred pages.
Need more Kyocera help? Check our Exit Sensor Spring Fix or our Maintenance Reset Guide.
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